In Mold Grain (IMG) & In Mold Grain Lamination (IMGL) Systems
Custom Engineered In Mold Grain (IMG) & In Mold Grain Lamination (IMGL) Systems
Modern Machinery designs and builds custom In Mold Grain and In Mold Grain Lamination thermoforming systems for manufacturers producing high-quality automotive interior components.
Our equipment is engineered to deliver exceptional repeatability, surface quality, and production efficiency for demanding applications including:
Trim Uppers
Instrument Panels
Center Consoles
Glove Boxes
Interior Trim Components
Every production environment is different. That's why every Modern IMG or IMGL system is custom engineered around your tooling, materials, automation requirements, production goals, and future expansion plans.
Whether you're launching a new automotive program or upgrading existing equipment, Modern Machinery provides the engineering expertise, machine design, controls integration, installation, and long-term service support needed for reliable production.
Automotive interior manufacturers face increasing demands for tighter tolerances, premium surface finishes, and faster production cycles. Modern Machinery designs every IMG and IMGL system to meet these evolving requirements while providing the flexibility to adapt to future programs, new materials, and changing production volumes. Our goal is to build equipment that not only performs on day one but continues delivering value for years to come.
Why Manufacturers Choose MODERN.
Custom engineered solutions
High precision forming
Proven automotive experience
Integrated automation
Faster changeovers
Reduced downtime
Long-term service and support
Planning a new IMG or IMGL project?
Our engineering team is ready to discuss your application. Schedule a consultation with Modern Machinery today.
Engineered for Precision Forming
The form station is where a product quality is won or lost.
Modern Machinery's IMG and IMGL systems incorporate advanced forming technology that delivers the consistency automotive manufacturers demand.
Consistent part quality begins with a stable and repeatable forming process. By combining high forming tonnage with precision direct-drive technology and intelligent material control, Modern Machinery helps manufacturers reduce variation, improve dimensional accuracy, and produce consistently high-quality interior components throughout every production shift.
Form Station Tonnage
Higher clamping force creates an exceptional seal during pressure forming, helping produce:
Improved part definition
Better grain reproduction
Consistent lamination quality
Reduced scrap
Direct Drive Form Station
Our direct-drive technology provides:
Accurate platen positioning
Repeatable forming cycles
Reduced mechanical wear
Greater process stability
Automatic Stretching Frames
The automatic stretching frames provides significant production flexibility. Benefits include:
In-process material stretching
Automatic adjustment between tools
Improved material control
Reduced operator intervention
Consistent material placement
Precision Forming
Overall benefits:
Better repeatability
Higher quality parts
Faster setup
Increased productivity
Automated Sheet Handling for Maximum Productivity
Material handling plays a critical role in maintaining production efficiency.
Modern Machinery incorporates intelligent automation that minimizes downtime while improving operator safety and process consistency.
Production efficiency depends on more than machine speed. It requires dependable automation that keeps materials moving, minimizes interruptions, and protects valuable cover stock from costly mistakes. Our automated material handling solutions are engineered to maximize machine uptime while giving operators greater confidence and control throughout the manufacturing process.
Auto Sheet Loader or Blanking System
Automatically loads cover-stock material into the machine.
Benefits include:
Reduced manual handling
Improved cycle consistency
Less operator fatigue
Increased throughput
Sheet Drop Detection
Area scanners detect dropped or improperly loaded sheets before overheating occurs. Benefits include:
Protects expensive materials
Reduces scrap
Prevents equipment damage
Improves machine safety
On-The-Fly Sheet Loading
Operators can replenish material while the machine continues running. Advantages include:
Reduced downtime
Continuous production
Improved machine utilization
Increased overall efficiency
Why It Matters.
Every minute of downtime impacts production schedules.
Modern's automation helps manufacturers keep production moving.
Tool Changes Designed for Maximum Efficiency
Automotive manufacturers often manage multiple programs and frequent tooling changes.
Modern Machinery's quick-change technology helps reduce setup time while improving consistency.
Lengthy tool changeovers can quickly reduce available production time and increase operating costs. Modern Machinery's integrated quick-change technologies simplify the transition during changeover, helping manufacturers spend less time on setup and more time producing quality parts. The result is greater flexibility, improved throughput, and more efficient use of every production shift.
Tool Change System
Semi-automated tool storage for up to three tools with motorized transfer. Benefits include:
Faster changeovers
Accurate tool positioning
Reduced manual lifting
Improved repeatability
Auto Connect Tool Utilities
Automatically connects: water, air, electrical, vacuum
Benefits include:
Eliminates manual hookups
Reduces setup errors
Saves valuable production time
Auto Tool Clamping
Automatically secures tooling. Benefits include:
Consistent clamping force
Faster setup
Improved operator safety
Auto Tool Identification
The machine recognizes each tool and automatically loads the correct processing parameters. Benefits include:
Eliminates programming errors
Faster startups
Repeatable production
Reduced operator involvement
Watch above video to see our Tool Transfer Cart.
Watch above video to see our Auto Tool Change.
Advanced Features That Improve Every Cycle
Every detail of an IMG or IMGL machine contributes to higher productivity.
Thoughtful machine design goes beyond production performance. Ergonomic access, precise heating control, and advanced vacuum technology work together to improve both operator experience and finished part quality. These engineering details help reduce fatigue, increase consistency, and support reliable production across demanding automotive applications.
Bottom Platen Tilt
Provides ergonomic access during the unloading of skins, formed shells, and substrate loading. Benefits include:
Easier operator access
Reduced fatigue
Improved safety
Faster loading
Tracking Bottom Oven
The oven follows the process precisely before moving away during forming. Benefits include:
Improved heating consistency
Better material control
Higher quality parts
Repeatable processing
Dual Vacuum Loops
Independent vacuum systems for both top and bottom platens. Benefits include:
Essential for IMGL processing
Improved lamination quality
Better pressure control
Consistent finished parts
Every Minute Saved Adds Production Capacity
Reducing changeover time is one of the fastest ways to improve manufacturing efficiency.
Modern Machinery combines multiple quick-change technologies into one integrated production system.
Quick change capabilities have become an important advantage for manufacturers managing multiple programs and shorter production runs. By automating traditionally manual tasks, Modern Machinery helps reduce setup time, improve process repeatability, and increase the overall productivity of each machine. Every minute saved during changeovers creates more opportunities for profitable production.
Quick Change Features
Provides ergonomic access during the unloading of skins, formed shells, and substrate loading. Benefits include:
On-the-Fly Sheet Loading
Keep production running while replenishing material.
Motorized Clamp Frame
Automatic adjustment between tools.
Auto Sheet Loader
Consistent automated material loading.
Auto Connect Tool Utilities
No manual connections required.
Auto Tool Clamping
Secure tooling automatically.
Tool Change System
Motorized tool transfer with positive locating.
Auto Tool Identification
Automatic recipe selection for every tool.
The Result
Reduced downtime
Faster production changeovers
Less operator involvement
Improved consistency
Higher machine utilization
Greater production flexibility
The MODERN Advantage.
Modern Machinery's IMG and IMGL systems are an ideal solution for automotive interior manufacturing.
Our custom-engineered systems are designed to deliver:
Exceptional forming quality
Reliable production
Reduced downtime
Faster changeovers
Intelligent automation
Long-term reliability
Expert engineering support
Responsive service after installation
Whether you're launching a new vehicle program, replacing aging equipment, or improving an existing production line, Modern Machinery has the engineering expertise to build the right solution.
Our team works closely with customers from concept through installation and ongoing service to ensure every machine delivers lasting value.
Choosing the right thermoforming partner involves more than selecting a machine. It means working with a team that understands your manufacturing process, supports your production goals, and remains committed long after installation.
From initial engineering and machine design to service, upgrades, and technical support, Modern Machinery is dedicated to helping customers achieve long-term success with every system we build.
Let's Look at Your Current Setup.
We’ll take a look at your current process and give you a straightforward recommendation based on how you’re running today. No pressure. Just a practical evaluation.
Ready to Start Reducing Downtime?
Take the first step today.
“Modern Machinery consistently delivers outstanding support and valuable insights, not only for their own equipment but also for machines produced by other manufacturers. Their team is highly responsive, addressing issues promptly and making sure every task is completed with precision and care. This commitment to service excellence truly sets them apart in our industry.”
Dennis Fall
Federal Foam Technologies
“My experience with Modern Machinery has been nothing but positive, from design changes during a demo, all the way to years after installation has been complete. The amount of support and knowledge from Modern Machinery is nothing short of extraordinary, and a major component in our production lines staying operational and running properly.”
Nik Rudd
Cadillac Products Automotive Company
Office: 3031 Guernsey Rd Beaverton, MI 48612
Call
(989) 435-9071
Email: [email protected]
Site: www.modernmachineinc.com